Study on the Factors Affecting the Mechanical Behavior of Electron Beam Melted Ti6Al4V

In this study, a mechanical characterization has been performed on EBM built Ti-6Al-4V tensile samples. The results of tensile tests have shown a different behavior between two sets of specimens: as built and machined ones. Supporting investigations have been carried out in order to physically explain the statistical difference of mechanical performances. Cylindrical samples which represent the tensile specimens geometry have been EBM manufactured and then investigated in their as built conditions from macrostructural and microstructural point of view. In order to make robust this study, cylindrical samples have been EBM manufactured with different size and at different height from build plate. The reason of this choice was arisen from the need of understanding if other factors as the massivity and specific location could affect the microstructure and defects generations consequently influencing the mechanical behavior of the EBMed components. The results of this study have proved that the irregularity of external circular surfaces of examined cylinders, reducing significantly the true cross section withstanding the applied load, has given a comprehensive physical explanation of the different tensile behavior of the two sets of tensile specimens.