Physical Properties and Structure of Large Grain/Single Crystal Niobium for Superconducting RF Cavities*

The R&D program on superconducting cavities fabricated from electron beam melted large grain/single crystal (LG/SC) niobium discs explores it's potential for production of approximately 1000 cavities for the European XFEL. Thermal, electrical, mechanical properties, crystal orientation and structure are investigated with the aim to make the fabrication procedure more efficient. In opposite to fine grain niobium the thermal conductivity of LG/SC has a pronounced maximum at 2K. Calculation found a correlation between thermal conductivity enhancement and phonon scattering at the grain boundaries. Detected enhancement is very susceptible to plastic deformation that can cause the complete elimination of the low temperature peak. The final annealing at 800?C of cavities made from large grain niobium is necessary for hydrogen outgassing, as well as for the thermal conductivity enhancement due to stress relaxation and recovery of crystal defects introduced at the cavity fabrication. The effects of annealing temperature up to 1200?C, heating rate, and holding time on the structure recovery after rolling are also established. Total elongation at the uniaxial tensile tests for LG is very high (50 - 110%) and depends significantly on the load direction, because only very few grains are in the gage length. The elongation after fracture by bi-axial testing (bulging test) for LG is lower (<15%) yet sufficient for deep drawing of half-cells. Metallographic investigation of and electron beam welding tests on, niobium single crystals show that an appropriate disc enlargement and annealing can be done without destruction of the single crystal. These tests showed that a cavity can be produced without grain boundaries even in the welding area. On base of the results a fabrication method of single crystal cavities is proposed.