Mechanical Design of a New Injector Cryomodule 2-Cell Cavity at CEBAF

As a part of Jefferson Lab’s 12 GeV upgrade, a new injector superconducting RF cryomodule is required. This unit consists of a 2-cell and 7-cell cavity, with the latter being refurbished from an existing cavity. The new 2-cell cavity requires electromagnetic design and optimization followed by mechanical design analyses. The electromagnetic design is reported elsewhere. This paper aims to present the procedures and conclusions of the analyses on cavity tuning sensitivity, pressure sensitivity, upset condition pressure induced stresses, and structural vibration frequencies. The purposes of such analyses include: 1) provide reference data for cavity tuner design; 2) examine the structural integrity of the cavity; and 3) evaluate the 2-cell cavity’s resistance to microphonics. Design issues such as the location of stiffening rings, effect of tuner stiffness on cavity stress, choice of cavity wall thickness, etc. are investigated by conducting extensive finite element analyses. Progress in fabrication of the 2-cell cavity is also reported.