Study of formation mechanism of nickel silicide discontinuities in high performance CMOS devices

We performed detailed analysis of Ni silicide discontinuities induced by agglomeration that causes the increasing electric resistance in high-performance CMOS devices by using advanced physical analysis techniques. We confirmed that the agglomeration of the Ni silicide is related to elongated-triangular- shaped-splits — which we call delta-shaped-splits — which cause discontinuities that occur at small-angle grain boundaries pinned by boron clusters even with small stress. We successfully determined the formation mechanism of the Ni silicide discontinuities in detail. It is essential to develop a highly reliable Ni salicide process, especially for 45 nm node high performance devices and beyond.