Synthesis of titanium silicalite-1 (TS-1) zeolite with high content of Ti by a dry gel conversion method using amorphous TiO2–SiO2 composite with highly dispersed Ti species

Abstract In this study, we have developed a new method to synthesize mesoporous titanium silicalite-1 (TS-1) with a higher content of active titanium in the framework (more than 5%) than that obtained from the conventional hydrothermal synthesis. The new method combines two methods as follows: (1) a sol-gel method in tetrahydrofuran for the synthesis of TiO2–SiO2 composite with highly dispersed Ti species and (2) a dry gel conversion method for the crystallization to TS-1. This investigation revealed that the dispersion of Ti in the starting materials was quite important to synthesize mesoporous TS-1 with high content of Ti besides dry conversion method. The obtained mesoporous TS-1 with a high content of titanium showed higher catalytic activity in 1-hexene epoxidation than conventional TS-1. This high activity is likely to originate from the high content of titanium in the framework.