Multiphase Production Through Hilly Terrain Pipelines in Cusiana Oilfield, Colombia

The Cusiana oilfield in Colombia is currently producing about 180,000 bpd through a complex multiphase flowline network. The terrain of the area is very hilly, with substantial elevation changes along the length of the lines. Prediction of pressure drop using industry standard correlations has been very variable in its accuracy. A revised pressure drop method, including the effect of slug formation and decay, has been produced, with appreciably better performance. Field data on flow regime characteristics from several of the lines are presented to show a transition from surging/slugging to a steady 'homogeneous' flow at relatively low mixture velocity. The effect of slug flow on slugcatcher performance has also been assessed, both by direct measurement, and by use of a dynamic simulator. The simulator is used to test new control schemes prior to implementation. At low flowing velocities one line has been seen to undergo large pressure swings and to exhibit slug production due to liquid accumulation and sweepout. This effect is described, and re-produced using a transient simulator.