A flight-qualified RFQ for the BEAR project

A 1-MeV, 30-mA, low-duty factor, 425-MHz RFQ has been designed and constructed for the BEAR (Beam Experiments Aboard a Rocket) Project by Los Alamos National Laboratory, Grumman Space Systems Division and GAR Electroformers. The design of this 1-m-long lightweight (<55-kg) accelerator is unique in that it was constructed of four copper-plated aluminum quadrants joined longitudinally by a room- temperature electroforming process to produce a monolithic structure. There are no rf, vacuum, or mechanical joints in the vane/cavity region of the accelerator. As part of the design/fabrication process, spark-test, cold, and engineering model RFQs were constructed and tested. The completed flight unit has successfully passed static structural and thermal tests as well as dynamic structural (shake) tests according to the launch, separation, and flight specifications. In addition, the rf field distributions and beam-transport characteristics have been measured and found to satisfy the design requirements. 12 refs., 2 figs., 3 tabs.