Stacked-Coil Technology for Compensation of Lateral Misalignment in Non-Radiative Wireless Power Transfer Systems

A stacked-coil technology is demonstrated that realizes size-adjustable coil systems to compensate the notorious problem of lateral misalignment in nonradiative wireless power transfer (WPT) systems. The proposed system has a simple structure that consists of multiple layers of coils with various sizes. Depending on the misalignment, the coil pair that provides the best transfer efficiency is switched on . Thus, not only the transfer null is removed, but also a very high transfer efficiency is maintained even with extreme misalignment. Experimental results at 6.78 MHz show the effectiveness of the stacked coil for both short- and mid-range wireless power transfer systems. The transfer efficiency maintains abovementioned 80% up to 87% and 65% lateral misalignment when the separation between Tx and Rx coils are 10% and 50%, respectively, relative to the largest dimension of the coil. The three-layer short-range system successfully removes the transfer null to maintain a minimum transfer efficiency of 39.7% up to 126% misalignment. The two-layer mid-range system maintains transfer efficiency abovementioned 50% up to 103% misalignment. Furthermore, the performance is virtually the same even in an asymmetric WPT system, i.e., when the technique is applied to only one of the two coils. A detailed design procedure is also provided.