Microstructure and dynamic mechanical properties epoxy/asphaltene composites

Asphaltenes tend to aggregate to nanoparticles or clusters in crude oil and solvents over a wide concentration and temperature range. In the present paper, asphaltenes extracted from the base asphalt was used as a filler to introduce into epoxy resin. The microstructure and evolution of asphaltenes aggregation in the epoxy resin were observed using laser scanning confocal microscopy. Furthermore, the effect of asphaltenes on the viscosity, dynamic mechanical behavior, thermostability, mechanical properties of epoxy resin was evaluated by Brookfield rotational viscometer, dynamic mechanical analysis, thermogravimetric analysis and universal testing machine. The presence of asphaltenes increased the viscosity of the neat epoxy during all stages of cure reaction. The viscosity of epoxy/asphaltenes composites increased with the filler concentration. Fractal asphaltenes aggregation formed in the composites with 1 mass% asphaltenes. Network microstructures of asphaltenes aggregation appeared in the epoxy phase with a further increase of asphaltenes content. Moreover, the increase of asphaltenes loading resulted in denser network microstructures in the epoxy matrix. Aggregation evolution revealed that asphaltenes particles redispersed evenly in the epoxy resin in the form of some aggregates at the beginning of curing. During the cure reaction of epoxy, asphaltenes aggregates started to agglomerate and grow to network microstructures. The presence of asphaltenes led to the enhancement of the storage modulus of the neat epoxy at the rubbery stage. The glass transition temperature (Tg) of the epoxy composites slightly increased with the increase of asphaltenes loading. The epoxy composite with 5 mass% asphaltenes had higher Tg than the neat epoxy. The inclusion of asphaltenes had a negligible effect on the damping properties and thermal stability of the neat epoxy. The aggregation and heterogeneous dispersion of asphaltenes resulted in the decrease of the tensile strength and elongation at break of the neat epoxy. However, the inclusion of asphaltenes significantly enhanced Young’s modulus of the neat epoxy. Young’s modulus of the neat epoxy was increased by more than fourfold with the addition of 5 mass% asphaltenes.