Synthesis and Purification of Oxide Nanoparticle Dispersions by Modified Emulsion Precipitation

ZrO2 and Fe2O3 precursor nanoparticles are synthesized, well-dispersed in decane, via a modified emulsion precipitation (MEP) method. This method starts with preparing two thermostable water-in-oil (w/o) emulsions with nonylphenol tetra(ethylene glycol) ether (Arkopal-40) as the main surfactant, didodecyldimethylammonium bromide (DiDAB) as the cosurfactant, decane as the continuous oil phase, and either a metal salt solution or a hexamethylenetetramine (HMTA) precipitation agent solution as the dispersed water phase. After mixing of the two emulsions, individual precursor particles are formed by precipitation in the confinement of the aqueous solution droplets. Excess water is removed by azeotropic distillation, and steric stabilization of the particles in the remaining oil medium is achieved with poly(octadecyl methacrylate) (PODMA), initially present dissolved in the oil phase. A purification process is conducted to remove the precipitation reaction byproduct and excess surfactants from the nanoparticle...