CaO–CaZrO3 Mixed Oxides Prepared by Auto–Combustion for High Temperature CO2 Capture: The Effect of CaO Content on Cycle Stability

Cycling high temperature CO2 capture using CaO–based solid sorbents, known as the calcium looping (CaL) process, is gaining considerable scientific and industrial interest due to the high theoretical sorbent capacity (0.78 gCO2/gCaO), the low specific cost, and the negligible environmental impact of the employed materials. In this work, we investigated the self–combustion synthesis of CaO–CaZrO3 sorbents with different CaO contents (40, 60, and 80 wt%) for use in the CaL process. CaZrO3 was used as a spacer to avoid CaO grains sintering at high temperature and to reduce the diffusional resistances of CO2 migrating towards the inner grains of the synthetic sorbent. Samples were characterized by X–ray diffraction (XRD), Brunauer–Emmett–Teller (BET), and scanning electron microscopy (SEM) analyses. The reaction between CO2 and CaO (i.e., carbonation) was carried out in 20 vol% CO2 at 650 °C and calcination (i.e., decomposition of CaCO3 to CaO and CO2) at 900 °C in pure Ar or with 85 vol% CO2 using a thermogravimetric analyzer (thermogravimetric/differential thermal analysis (TG–DTA)). The most stable sorbent was with 40 wt% of CaO showing a CO2 uptake of up to 0.31 g CO2/gsorbent and 0.26 g CO2/gsorbent operating under mild and severe conditions, respectively. The experimental data corroborated the prediction of the shrinking core spherical model in the first phase of the carbonation. A maximum reaction rate of 0.12–0.13 min−1 was evaluated in the first cycle under mild and severe conditions of regeneration.