A New Route to Monolithic Methylsilsesquioxanes: Gelation Behavior of Methyltrimethoxysilane and Morphology of Resulting Methylsilsesquioxanes under One-Step and Two-Step Processing

Polymerization of methyltrimethoxysliane (MTMS) results in methylsilsesquioxane (MSQ), which has found important applications in recent years including use as low-k dielectric materials in the semiconductor industry, superhydrophobic materials, monolithic columns, and hybrid matrixes for immobilizing proteins. For polycondensation of MTMS in ethanolic solutions, we report the sol−gel behavior under two different sets of conditions. First, we examined one-step polymerization over a wide range of pH and show that the initial pH is important in determining both the gelation behavior of MTMS-derived sols and the morphology of the resulting MSQ materials. In the one-step method, we obtained either transparent precipitates and/or macroscopically phase-separated resins when the pH was below the isoelectric point (IEP) of the silanols; either macroscopically phase-separated resins or macroporous monolithic gels with pH > IEP; and homogeneous solutions when the pH was close to the IEP. We also report on the use of...