Hydroforming SRF Cavities from Seamless Niobium Tubes

The authors are developing the manufacturing method for super conducting radio frequency (SRF) cavities by using a hydroforming instead of an electron beam welding, which is the major manufacturing method. We expect a cost reduction by hiring the hydroforming. To realize this development, getting a high-purity seamless niobium tube with good forming ability and an advancement of hydroforming technique are necessary. We got the seamless niobium tube made by ATI Wah Chang with the cooperation of Fermilab, and succeeded to manufacture the 1-cell cavity by hydroforming. The accelerating gradient attained to 36 MV/m, and we confirmed it was available to use as the SRF cavity.