Thermal analysis of regenerative-cooled pylon in multi-mode rocket based combined cycle engine

Abstract Combining pylon injector with rocket is an effective method to achieve efficient mixing and combustion in the RBCC engine. This study designs a fuel pylon with active cooling structure, and numerically investigates the coupled heat transfer between active cooling process in the pylon and combustion in the combustor in different modes. Effect of the chemical reaction of the fuel on the flow, heat transfer and physical characteristics is also discussed. The numerical results present a good agreement with the experimental data. Results indicate that drastic supplementary combustion caused by rocket gas and secondary combustion caused by the fuel injection from the pylon result in severe thermal load on the pylon. Although regenerative cooling without cracking can reduce pylon's temperature below the allowable limit, a high-temperature area appears in the middle and nail section of the pylon due to the coolant's insufficient convective heat transfer coefficient. Comparatively, endothermic cracking can provide extra chemical heat sink for the coolant and low velocity contributes to prolong the reaction time to increase the heat absorption from chemical reaction, which further lowers and unifies the pylon surface temperature.