Synthesis and characterization of FeAl nanoparticles by flow-levitation method

The synthesis of high purity intermetallic FeAl nanoparticles using the flow-levitation (FL) method was reported. Iron and aluminium droplets were levitated stably at about 2 230 °C. The morphology, crystal structure and chemical composition of FeAl nanoparticles were investigated by transmission electron microscopy (TEM), high-resolution TEM, X-ray diffraction and energy dispersive spectrometry. The results show that the average particle size of these nanoparticles is about 34.5 nm. Measurements of the d-spacing from X-ray diffraction and electron diffraction studies confirm that the intermetallic nanoparticles have the same crystal structure (B2) as the bulk FeAl. A thin oxidation coating is formed around the particles when being exposed to air. Based on the XPS measurements, the surface coating of the FeAl nanoparticles is composed of Fe2O3 and FeAl2O4. Besides, hysteresis curve reveals that saturation magnetization (M s) of FeAl is 1.66 A/m2, and the coercivity is about 1.214×103 A/m.