A Novel Approach to Maximize Waste Recovery in a Life Support System

NASA has been evaluating closed-loop atmosphere revitalization architectures that include carbon dioxide (CO2) reduction technologies. The CO2 and steam (H2O) coelectrolysis process is one of the reduction options that NASA has investigated. Utilizing recent advances in the fuel cell technology sector, the Idaho National Laboratory, INL, has developed a CO2 and H2O co-electrolysis process to produce oxygen and syngas (carbon monoxide (CO) and hydrogen (H2) mixture) for terrestrial (energy production) application. The technology is a combined process that involves steam electrolysis, CO2 electrolysis, and the reverse water gas shift (RWGS) reaction. Two process models were developed to evaluate novel approaches for energy storage and resource recovery in a life support system. In the first model, products from the INL co-electrolysis process are combined to produce methanol fuel. In the second, co-electrolysis products are separated with a pressure swing adsorption (PSA) process. In both models the fuels are burned with added oxygen to produce H2O and CO2, the original reactants. For both processes, the overall power increases as the syngas ratio, H2/CO, increases because more water is needed to produce additional hydrogen at a set CO2 incoming flow rate. The power for the methanol cases is less than pressure swing adsorption, PSA, because heat is available from the methanol reactor to preheat the water and carbon dioxide entering the co-electrolysis process.