Calibration and Image Reconstruction in a Spot Scanning Detection System for Surface Defects

Compared to traditional approaches, the spot scanning surface defect evaluation system (SS-SDES) has better performances on the detection of small defects and defect classification for optical surfaces. However, the existing system deviations will cause distortions and even a missing area in the defect image which is reconstructed from the acquired raw data based on the scanning trace, thus degrading the reliability of detection results. To solve these problems, a system calibration method is proposed with the parameterization of these deviations and the modeling of practical scanning trace. A constraint function, to characterize the straightness and scale errors in the image, is defined. Then an optimization is implemented to minimize it and hence to obtain the optimal estimate of the system deviations, which is subsequently used to adjust the system and reconstruct reliable defect images. Additionally, to further enhance the image quality, an image reconstruction method capable of suppressing signal noise through a weighted average strategy is proposed. Experiments show that with our methods, the system deviations are effectively corrected, and a complete and precise defect image with low distortions that are within 1.8 pixels is reconstructed. Therefore, the detection accuracy and reliability of the system can be improved.