Preparation of high‐temperature polyurethane by alloying with reactive polyamide

A series of novel poly(urethane amide) films were prepared by the reaction of a polyurethane (PU) prepolymer and a soluble polyamide (PA) containing aliphatic hydroxyl groups in the backbone. The PU prepolymer was prepared by the reaction of polyester polyol and 2,4-tolylenediisocyanate and then was end-capped with phenol. Soluble PA was prepared by the reaction of 1-(m-aminophenyl)-2-(p-aminophenyl)ethanol and terephthaloyl chloride. The PU prepolymer and PA were blended, and the clear, transparent solutions were cast on glass substrates; this was followed by thermal treatments at various temperatures to produce reactions between the isocyanate group of the PU prepolymer and the hydroxyl group of PA. The opaque poly(urethane amide) films showed various properties, from those of plastics to those of elastomers, depending on the ratio of the PU and PA components. Dynamic mechanical analysis showed two glass-transition temperatures (Tg's), a lower Tg due to the PU component and a higher Tg due to the PA component, suggesting that the two polymer components were phase-separated. The rubbery plateau region of the storage modulus for the elastic films was maintained up to about 250 °C, which is considerably higher than for conventional PUs. Tensile measurements of the elastic films of 90/10 PU/PA showed that the elongation was as high as 347%. This indicated that the alloying of PU with PA containing aliphatic hydroxyl groups in the backbone improved the high-temperature properties of PU and, therefore, enhanced the use temperature of PU. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3497–3503, 2002