Synthesis of n-Butyl Levulinate Using Mesoporous Zeolite H-BEA Catalysts with Different Catalytic Characteristics

The present work focuses on the utilization of waste biomass for the improvement of key catalytic properties of conventional zeolite H-BEA. In the present endeavor, zeolite H-BEA has been modified using cetyltrimethyl ammonium bromide (CTAB) and rice husk (a waste biomass resource), via desilication post synthetic route, which is not reported so far. The synthesized mesoporous zeolite H-BEA catalysts have been characterized by various characterization techniques such as, SEM, 27Al and 29Si MAS-NMR, wide and low angle XRD, ICP-OES, FT-IR, TGA, NH3-TPD and BET surface area. The resultant mesoporous zeolite materials (MCCK and MCRK) exhibited bimodal porosity as well as improved physicochemical properties, and the utility of these modified zeolites as heterogeneous catalysts has been demonstrated in the production of n-butyl levulinate via levulinic acid (LA) esterification. The catalytic material, which has been modified using CTAB and rice husk, is found to exhibit better catalytic activity towards the synthesis of n-butyl levulinate (95.6%) as compared to other zeolite counterparts under the optimised reaction conditions, which is attributed to its enhanced surface area and lower Si/Al ratio as compared to other catalysts under study.