Hydroforming of Multi-Cell Niobium and NbCu-Clad Cavities

Technological aspects of seamless tube fabrication and multi-cell cavity production by hydroforming will be discussed. Problems related to the fabrication of seamless cavities from bulk niobium are mainly solved. Several two cell- and three cell- niobium cavities have been produced by hydroforming at DESY. A 9-cell cavity of the TESLA shape has been completed from three sub-sections at company ZANON. The cavity was treated by electropolishing (EP) and successfully RF-tested. Two 3-cell units equipped with niobium beam pipes are being RF-tested after BCP surface treatment. The temperature mapping method with Jlab’s two-cell thermometry system is applied for performance analysis. It is of particular interest to compare the seamless cavity quench locations to those from standard cavities. The cryogenic test results and the T-mapping findings will be discussed. Of special interest is the combination of the seamless technique with NbCu cladding, i.e. the fabrication of cavity from bimetallic clad NbCu tube by hydroforming. Fabrication of single-cell and multi-cell NbCu clad cavities by hydroforming from bimetallic tubes is proven. Some test results will be presented.