A new method for analyzing the refill process and fabrication of a piezoelectric inkjet printing head for LCD color filter manufacturing

This paper presents a method for analyzing the refill process of a piezoelectric inkjet printing head with a high firing frequency for color filter manufacturing. Theoretical and experimental studies on the equivalent length (Leq) versus jetting characteristics were performed. The new model has shown quantitatively the same result compared with a commercialized simulation code. Also it is identified that the refill time increases with the equivalent liquid length (Leq) because the viscous force increases. The inkjet printing head has been designed with a lumped model analysis and fabricated with a silicon wafer (1 0 0) by a MEMS process. To investigate how the equivalent length (Leq) influences the firing frequency, an experiment was conducted using a stroboscope. In the case of colorant ink, it is possible to eject an ink droplet up to 5 kHz with a 40 pl drop volume. On the other hand, the firing frequency calculated with the new model is about 3 kHz under the condition of the equivalent liquid length (Leq), 250 µm. The difference between the new model and experiment may be a result of a mismatch of initial meniscus position due to the meniscus oscillation. Experimentally the meniscus oscillation is observed through an optical measurement with a visualization apparatus and a transparent nozzle. Hence the efficiency of the new model may be enhanced in a high viscosity range. The methods for increasing the firing frequency are to reduce the equivalent length (Leq) and to modify the ink property. Because the former tends to decrease a viscous loss and the latter tends to increase a viscous damping, two parameters should be combined adequately within an allowable drop volume.