Membrane gas-solvent contactor pilot plant trials for post-combustion CO2 capture

Abstract Membrane gas-solvent contactors are a hybrid technology of solvent absorption with membrane separation that achieves efficient and compact carbon dioxide capture. Here, we report on a successful pilot plant trial of membrane contactor technology undertaking post-combustion carbon dioxide capture from flue gas generated by an Australian black coal fired power station. The pilot plant utilised membrane contactors to undertake CO2 absorption into 30 wt% monoethanolamine (MEA) and the subsequent solvent regeneration stage to produce a pure CO2 product. The pilot plant trials identified a commercially available non-porous poly dimethylsiloxane composite hollow fiber membrane as the most suitable for both CO2 absorption and solvent regeneration. The overall mass transfer coefficient for CO2 absorption across the membrane into the solvent was comparable to laboratory results, enabling a recovery of >90% CO2 from the flue gas. Over time the mass transfer coefficient decreased because of both solvent dilution and some MEA loss, which reduced the enhancement the reaction provides to mass transfer in the solvent boundary layer. The overall mass transfer of CO2 from the solvent into the steam sweep during solvent regeneration was greater than that observed in the laboratory for the same temperature. The energy demand of the pilot plant was higher than for conventional CO2 capture technology, given the pilot nature of the process, lack of energy integration and thermal losses from uninsulated membrane modules. Accounting for these factors, the energy duty of the membrane contactor process was evaluated to be less than 4.2 MJ/kg of CO2 captured. Critically, the pilot plant demonstrated the viability of membrane contactor technology for post-combustion carbon capture on an industrial scale.