Fatigue cracking in gamma titanium aluminide

Abstract Cast and HIP’ed γ -TiAl 4522XD is being developed for use in jet engine low pressure turbine blades, where temperature variations occur through the flight cycle. The effects of temperature variations on fatigue cracking were therefore examined in this study. It was found that fatigue crack growth rates were higher at 750 °C than 400 °C, but that Δ K th was also higher. Temperature excursions between 400 and 750 °C during fatigue crack growth resulted in retardation of the crack growth rate, both on heating and cooling. It was also found that for notches 0.6 mm in length and smaller, initiation from the microstructure could instead be observed at stresses similar to the material failure stress; a microstructural initiation site exists. A change from trans- to mixed trans-, inter- and intra-lamellar cracking could be observed where the estimated size of the crack tip plastic zone exceeded the colony size.