Nitrogenation and sintering of (Nd-Zr)Fe10Si2 tetragonal compounds for permanent magnets applications

Abstract Nd-xZrxFe 10 Si 2 alloys have been prepared in the tetragonal ThMn 12 -type structure by arc-melting and melt spinning and then nitrogenated to improve their magnetic properties. For x = 0.4 and 0.6 the Curie temperature and magnetic anisotropy fields increases from 280 to 300 °C to about 390 °C and from 2.8 to 3 Tesla to 4.5–5 Tesla respectively. The saturation magnetization remains almost unchanged. The nitrogenated powders were processed by Spark Plasma Sintering (SPS) leading to compact pellets, which retain the full Nitrogen content and magnetic properties up to 600 °C, but segregated Fe-Si at elevated temperatures. Nitrogenation and SPS processing are, therefore, appropriate for sintering metastable materials such as (NdZr)Fe 10 Si 2 into compact material without loosing functional properties. This opens a way towards a new family of permanent magnets, lean of critical raw materials.