Design of large aperture, low mass vacuum windows

Large aperture, low mass, thin vacuum windows are required to minimize beam loss in the beam lines of particle accelerators as the products of nuclear collisions move from upstream targets to downstream detectors. This article describes the design, fabrication, testing, and operating experience of a large rectangular vacuum window, 122 cm×61 cm, and two circular windows of 91.4 and 96.5 cm diam. These window designs utilize a composite Kevlar 29 fabric and Mylar laminate as a window material with a typical combined thickness of 0.35 mm. Data for several material thicknesses are also presented. The windows are usually designed to withstand a pressure differential of two to three atmospheres to achieve the required factor of safety. These windows are typically used in the medium vacuum range of 10−4 Torr. The equations used to predict the behavior of the window material will also be discussed.