Upscaling the housing renovation market through far-reaching industrialization

The European existing building stock contributes to 40% of the total energy use and 36% of the CO2 emissions. To deal with the climate crisis, European climate and energy objectives were defined. By 2050, CO2 emissions should be cut to 80-95% compared to 1990 and all buildings must be energy-neutral. The North-Sea Region alone consists of 22 million outdated dwellings built between 1950 and 1985 that are in high need of renovation. Nowadays, the renovation industry applies mainly manual on-site renovation techniques, resulting in a low renovation pace, relatively high labour costs and a long duration. To tackle the urgent need for rapid renovations, six countries of the North-Sea Region collaborate to upscale the current renovation process in the Interreg project INDU-ZERO "Industrialization of house renovations toward energy-neutral". The project focuses on modular prefabricated renovation packages with fully integrated HVAC technologies to arrive at energy-neutral dwellings. The project researches the possibilities of far-reaching automated and industrialized production processes. A smart factory blueprint will be designed to speed up the renovation pace to a target of 15,000 renovation packages per year per factory while cutting the current price with 50%. This contribution focuses on three main topics: material use, operational energy use and transport. Firstly, the reasoning behind the renovation package design is explained. Next, the packages are adopted on an archetype dwelling to document the thermal performance before and after renovation. Finally, the associated logistics are studied. To summarize each individual research in a blanket result, the environmental impact is determined and compared to the non-renovated dwelling.