Hydrogen- and Methane-Rich Clean Producer Gas from the Reforming of Bio-oil with Fe/AC Catalyst Prepared by a Stepwise Impregnation Method

Bio-oil derived from fast pyrolysis of oil palm empty fruit bunch (EFB) was catalytically reformed inside a stainless steel multichannel tubular reactor using steam and air as reforming agents. The catalyst used, denoted as Fe/AC, was an iron catalyst loaded on the coconut shell-derived activated carbon (AC) prepared by a new approach of impregnating iron from an aqueous solution onto the AC in a stepwise manner. Results indicate that a stepwise impregnation was able to minimise the agglomeration of iron particles on AC surface, allowing high loading of iron onto the AC without severely affecting Fe dispersion and catalyst pore properties. The highly reducible, highly efficient catalyst produced in this study was able to lower the concentration of tar in producer gas to lower than 100 mg/Nm3. The best composition of the burnable product gas was obtained with iron loading of 15 wt%, reaction temperature of 800 °C, steam-to-carbon molar ratio (S/C) of 1.0 and air equivalence ratio (ER) of 0.1, with gas composition of 33.5% H2, 21.0% CO, 14.0% CH4, 18.8% CO2 and 1% C2 hydrocarbons and a cold gas efficiency of 78.5%.