Dimensioning of silicone adhesive joints: Eurocode-compliant, mesh-independent approach using the FEM

This paper deals with the application of the semi-probabilistic design concept (level I, DIN EN 1990) to structural silicone adhesives in order to calibrate partial material safety factors for a stretch-based limit state equation. Based on the current legal situation for the application of structural sealants in facades, a new Eurocode-compliant design concept is introduced and compared to existing design codes (ETAG 002). This is followed by some background information on semi-probabilistic reliability modeling and the general framework of the Eurocode for the derivation of partial material safety factors at Level I. Within this paper, a specific partial material safety factor is derived for DOWSIL 993 silicone on the basis of experimental data. The data were then further evaluated under a stretch-based limit state function to obtain a partial material safety factor for that specific limit state function. This safety factor is then extended to the application in finite element calculation programs in such a way that it is possible for the first time to perform mesh-independent static calculations of silicone adhesive joints. This procedure thus allows for great optimization of structural sealant design with potentially high economical as well as sustainability benefits. An example for the static verification of a bonded facade construction by means of finite element calculation shows (i) the application of EC 0 to silicone adhesives and (ii) the transfer of the EC 0 method to the finite element method with the result that mesh-independent ultimate loads can be determined.