Crystalline Si Films Grown Epitaxially at Low Temperatures by ECR-PECVD

Electron cyclotron resonance plasma enhanced chemical vapor deposition (ECR-PECVD) is used to grow thin epitaxial films on Si(100) wafers. We report on systematic variations of deposition parameters like substrate temperature, substrate dc bias voltage, and gas composition. The structural quality was significantly improved by increasing the substrate temperature from 325 to 500 °C. Simultaneously, compressive lattice strain tends to increase. A negative dc bias voltage resulted in highly disordered films and increased surface roughness due to enhanced ion damage. In contrast positive bias voltages decreased the defect creation by reducing the ion bombardment of the surface during growth. Under so far optimized conditions the remaining disorder is given by two-dimensional, extended defects running parallel to the growth direction and forming grain boundaries with a lateral spacing of 500–700 nm. The single grains are essentially free of one- and two-dimensional defects and show the same orientation as the substrate. By reducing the H 2 dilution and adding Ar to the excitation gas the deposition rate increased from 5.3 to 16.2 nm/min. This resulted in inferior structural quality which might be attributed to the reduced etching effect, the enhanced ion bombardment and/or the increased growth rate.