Method for manufacturing austempered ductile iron (ADI) front axle of heavy truck by sand casting

2011 
The invention discloses a method for manufacturing an austempered ductile iron (ADI) front axle of a heavy truck by sand casting. By the method, nickel molybdenum copper austempered ductile iron (ADI) front axle of the heavy truck is produced by a furane resin sand molding process, and the problems that the internal density and the performance reliability of ADI products are difficult to guarantee and the mechanical properties of the ADI products are low are solved. The method has the following steps of: firstly, casting a blank of the nickel molybdenum copper alloyed spheroidal graphite cast iron front axle by the furane resin sand molding process; secondly, performing the surface shot peening strengthening and isothermal quenching heat treatment; and finally machining the front axle parts. By the method, casting is replaced by forging, and the iron is replaced by steel, the comprehensive mechanical properties are obviously higher than those of common spheroidal graphite cast iron and forged steel, the weight of truck parts is reduced, the investment of heavy forging equipment and dies is saved, the cost is reduced, the production cycle is shortened, energy is saved, the emission is reduced, and the economic benefit and the social benefit are obvious.
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