Deep insight into the key role of carbon black self-networking in the formation of co-continuous-like morphology in polylactide/poly(ether)urethane blends

Abstract Polymer blending has been intensively investigated in recent decades because it is a simple way to achieve high-performance polymeric materials. It has been demonstrated that the properties of polymer blends are largely determined by its phase morphology. Recently, a change of sea-island morphology to a unique co-continuous-like structure was observed by adding a small amount of filler particles with self-networking capability in polymer blends. The formation of co-continuous-like structure can impart polymer blends with a good stiffness-toughness balance. However, the underlying mechanism for the formation and evolution of this structure is still not clear. In this work, three types of carbon black (CB) with different self-networking capabilities was used to tailor the phase morphology of polylactide (PLA)/poly(ether)urethane (PU) blend with fixed ratio (85/15 wt/wt). It was found that adding CB with high self-networking capability could lead to an easier formation of co-continuous-like structure compared with those with low self-networking capability, as confirmed by SEM observations. The CB induced co-continuous-like structure was further investigated by rheology time sweep tests. It was found that the formation process and stability of co-continuous-like structure is not only dependent on CB content and CB self-networking capability, but also on sweep temperature and frequency. This work gives a deep insight into the key role of the self-networking capability of fillers in controlling the phase morphology of immiscible polymer blends which can provide guidance for preparing high-performance polymeric materials.