Discrete element method–computational fluid dynamics analyses of flexible fibre fluidization

Gas-fluidized beds of flexible fibres, which have been rarely studied before, are investigated in this work using the coupled approach of the discrete element method and computational fluid dynamics. In the present numerical method, gas–fibre interaction is modelled by calculating the interaction force for each constituent element in the fibre, and the composition of the interaction forces on the constituent elements generates a resultant hydrodynamic force and a resultant hydrodynamic torque on the fibre. Pressure drops and fibre orientation results from the present simulations with various fibre aspect ratios are in good agreement with previous experimental and simulation results. Some novel results are obtained for the effects of fibre flexibility. Larger hydrodynamic forces on fibres (before the bed is fluidized) and smaller minimum fluidization velocities (MFVs) are observed for more flexible fibre beds due to the smaller porosities, while smaller hydrodynamic forces are obtained for the more flexible fibres when the beds are fluidized with significant fibre motion. By scaling the superficial gas velocity using the MFVs, the data of pressure drop can collapse onto the Ergun correlation for stiff fibres of various aspect ratios; however, the pressure drop curves deviate from the Ergun correlation for very flexible fibres, due to the significant fibre bed expansion before the MFV is reached. The fibre aspect ratio and flexibility both have an impact on the solids mixing rate, and it is found that the solids mixing rates are essentially determined by the ratio of the superficial gas velocity to MFV.