A new membrane bioreactor generation for wastewater treatment application: Strategy of membrane aeration management by sequencing aeration cycles

Abstract Polymem is developing in the past few years a new membrane bioreactor concept using external module membranes. The membranes are hollow fibers. They are housed in carters and work in outside/in filtration mode. Permanent air scouring is provided at the bottom of the module to control the accumulation of sludge on the membrane surface. In other words, the membrane carters look like bubble columns with hollow fiber membranes inside. The main advantages of this concept are the easy maintenance of the external modules; the total independence of the bioreactor from the membrane filtration part, which facilitates plant retrofitting and upgrading; the high membrane compacity (up to 500 m²/m3), and better efficiency of membrane air scouring thanks to a dedicated coarse bubbles aeration system inside the module vessel. The first part of this paper deals with the quantification of the specific aeration demand of the system. Aeration demand was compared to conventional MBR systems. The study shows that with this optimised geometry of module concept, the aeration flow rate is lowered compared with conventional processes. In the second part of this paper, an optimisation of the aeration demand was carried out by sequencing the cycle of aeration by incorporating a syncope in the aeration. Ratios of the time-on and time-off from 1/2 to 1/5 were tested for various instantaneous aeration flow rates. Impacts on both short term fouling and long term fouling were evaluated and quantified in terms of permeability decrease. The advantages of the location of the membrane in an external cylindrical carter have been demonstrated in terms of operating cost savings with a reduction of specific aeration demand for membranes scouring at 100 to 250 Nl/h m², which is half the classical consumption of the submerged MBR today.