The connection and repair of Ni-based superalloys by a simple heat-resistant adhesion technique

Abstract The feature of “curing at low temperature, directly used in extreme conditions” made the adhesion technique more suitable for engineering application. The superalloy was successfully bonded at high temperatures by a multi-components modified, phenix-silicone-based adhesive, through forming various ceramics and intermetallics. The intermetallization process not only modified the thermal expansibility of adhesive, but also improved the compositional continuity and reaction extent around bonding interface. With the heating temperature increasing from 500 °C to 1000 °C, various high-temperature-resistant phases in turn generated in adhesive, and the chemical reactions on interfaces became more and more intense. Eventually, the room temperature shear strength of joints calcined at 700 °C reached the maximum value of 28.3 MPa, and the high temperature strength was still up to 18.4 MPa at 800 °C. Moreover, after 6 thermal cycles, the residual strength for joints calcined at 700 °C almost remained ∼13 MPa. The exclusive adhesive absolutely facilitated the repair and connection of engineering superalloy.