Selectivity switch by phase switch – the key to a high-yield furfural process

We show the effective conversion of xylose into furfural, with a selectivity >90 mol%, in an aqueous–organic three-solvent system, which is composed of an apolar aromatic solvent, a polar organic solvent and acidic water and helps in catalyzing the formation of furfural. We couple this with a pre-extraction step of xylose as a boronic diester into a promising integrated process for valorising a diluted xylose hydrolysate. This process promises facile recovery of furfural and good recycling of all solvent components. The use of the boronic diester was found to be irrelevant for obtaining high selectivity, as its hydrolysis under the reaction conditions is fast. Surprisingly, the >90 mol% selectivity requires the three-solvent system to transition from biphasic to monophasic under the reaction conditions. Phenylboronic acid (PBA) used to extract xylose was found to be instrumental to this transition; PBA-lean media ( 20 mM resulted in the highest observed xylose-to-furfural selectivity (95 mol%).