Research on mutual relationships of flange ring and traveler on ring spinning system

Purpose Ring spinning is the most widely used spinning method at present. In the spinning, ring and traveller are the two important components of the twisting process. The properties of ring and traveller have a direct relationship with the yarn qualities and spinning speed. Therefore, the purpose of this paper is to study the mutual relationships of flange ring and traveller system by taking the 6802-type traveller with rectangular structure, BU-type traveller with toxoplasma structure and 772-type traveller with corrugated structure as examples. Design/methodology/approach First, the theoretical calculation models of force and inclinations of the traveller are given, and calculation methods of corresponding key parameters referred in the models are presented. Then, by using SolidWorks software, models of the three kinds of traveller straddling on the PG1-4254 type ring are built, and the traveller and ring are simulated by using ADAMS software. By using MATLAB software, the force and inclinations of the traveller during the rotation around ring are simulated. Finally, the spinning experiments are made. Findings It is shown that the abrasion of 6802-type traveller is the most serious, and corresponding yarn evenness and hairiness is the worst. The abrasion of BU-type traveller is the slightest, and corresponding yarn evenness is the best. The yarn spins by using 772-type traveller has the least hairiness. Originality/value In the paper, the mutual relationships of flange ring and traveller system have been studied. For giving analysis of force and inclinations of the traveller, calculation methods of the key common parameters are presented. By using SolidWorks software, the physical models of the three kinds of traveller straddling on the PG1-4254 type ring are built. And then, the force and inclinations of the traveller during the rotation around ring are simulated by using MATLAB software. At last, the spinning experiments are made to analyse the simulation results.