Slip of polymer melts over micro/nano-patterned metallic surfaces

The slip behavior of high-density polyethylenes (HDPEs) is studied over surfaces of different topology and surface energy. Laser ablation has been used to micro/nano-pattern the surface of dies in order to examine the effect of surface roughness on slip. In addition, fluoroalkyl silane-based coatings on smooth and patterned substrates were used to understand the effect of surface energy on slip. Surface roughness and surface energy effects were incorporated into the double reptation slip model (Ebrahimi et al., J. Rheol., 2015, 59, 885–901) in order to predict the slip velocity of studied polymers on different substrates. It was found that for dies with rough surfaces, polymer melt penetrates into the cavities of the substrate (depending on the depth and the distance between the asperities), thus decreasing wall slip. On the other hand, silanization of the surface increases the slip velocity of polymers in the case of smooth die, although it has a negligible effect on rough dies. Interestingly, the slip velocity of the studied polymers on various substrates of different degrees of roughness and surface energy, were brought into a mastercurve by modifying the double reptation slip velocity model.