Orientation controlling of Ni-based single-crystal superalloy by a novel method: grain selection assisted by un-melted reused seed

Abstract A new grain selection method assisted by un-melted short seed was proposed to control the primary and secondary orientations of Ni-based single-crystal superalloy. The results showed that the use of short seeds could effectively avoid the formation of the melt back mush zone. Although a few stray grains were formed at the upper of the short seed because Al 2 O 3 and SiO 2 particles might act as nucleation sites, an expected grain with the smallest misorientation was predominant in starter block. Finally, the orientations of the Ni-based single crystal superalloy component could be not only well controlled with a smaller misorientation about 2.1°, but also a paper-thin substance mixed Al 2 O 3 and SiO 2 particles was partly covered with the surface of the un-melted short seed, which made this seed convenient to separate and reuse resulting in the reduction of cost.