CALIBRATION OF ONLINE ANALYZERS USING NEURAL NETWORKS

Neural networks were used to calibrate an online ash analyzer at the Usibelli Coal Mine, Healy, Alaska, by relating the Americium and Cesium counts to the ash content. A total of 104 samples were collected from the mine, with 47 being from screened coal, and the rest being from unscreened coal. Each sample corresponded to 20 seconds of coal on the running conveyor belt. Neural network modeling used the quick stop training procedure. Therefore, the samples were split into training, calibration and prediction subsets. Special techniques, using genetic algorithms, were developed to representatively split the sample into the three subsets. Two separate approaches were tried. In one approach, the screened and unscreened coal was modeled separately. In another, a single model was developed for the entire dataset. No advantage was seen from modeling the two subsets separately. The neural network method performed very well on average but not individually, i.e. though each prediction was unreliable, the average of a few predictions was close to the true average. Thus, the method demonstrated that the analyzers were accurate at 2-3 minutes intervals (average of 6-9 samples), but not at 20 seconds (each prediction).