Experimental investigation for the effects of wire EDM process parameters over the tapered cross-sectional workpieces of titanium alloys (Ti6Al-4V)
2020
Abstract. The main purpose of this research is to examine the outcomes of process parameters of Wire Electro-discharge Machining over the tapered workpieces
of Titanium Alloy (Ti6Al-4V). Taper angle, current and pulse-off time are considered as the controllable factors effecting the response
variables. Each sample has been cut with varying sets of machine controllable parameters to assess their effect on response variables; kerf width,
wire wear, Material Removal Rate and surface roughness. Analysis of variances is applied, and mean Reponses are determined to recognize and compare
the most influencing parameters over the response variables for the WEDM Process. Regression model for the response variables are also developed
using which optimized WEDM process parameters are determined for the optimal response variables. It can be concluded that varying thickness of
materials due to tapered cross section affects all the four-response variable, while, current and pulse-off time along with their interactions have
high impact over the response variables.
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