Grout for closure of waste-disposal vaults at the US DOE Hanford Site

For permanent disposal of radioactive wastes from reprocessing, the US Department of Energy (DOE) has chosen to grout wastes in concrete vaults within a subsurface multiple-barrier system. The subject of this research is the non-radioactive, or ``cold cap`` grout, which fills the upper 120 cm of these vaults, and provides support for overlying barriers. Because of the heat evolved by the wasteform, this void-filling grout must perform at temperatures higher than those of usual large-volume grouting operations. It must have: low potential for thermal expansion and heat retention; a low modulus to withstand thermal and mechanical stresses without cracking; strength adequate to support overlying barrier-system components; and minimal potential for shrinkage. In addition, it must be pumpable, self-leveling, and non-segregating. Materials for formulation included a large percentage of Class F fly ash, and coarsely ground oil-well cement. Grout development included chemical and physical characterization, and physical and thermal modeling.