Experimental Analysis of Stresses on Tapered Roller Bearings Using Photoelastic Experimental Hybrid Method

Analysis of contact stresses in tapered roller bearings (TRBs) is an important subject in mechanical systems that involve moving and rotating parts. This is because the damage resulting from contact stresses between races and rolling elements may lead to failure and long hours of down time. To make an accurate estimation of TRB performance, it is necessary to understand the stresses experienced at the contact surfaces. In this study stresses generated by combined radial and axial loads in TRB are investigated using photoelastic experimental hybrid method. A comparison between stress behaviour of TRBs and angular contact ball bearings (ACBBs) is then made. The critical areas of stress concentrations were identified. It was found that the stresses σx and σy on races of a TRB were much lower than those on ACBB. Analysis of shear stresses showed that τxy on the TRB were more than two times those on ACBB. This difference in magnitude was explained on the basis of the orientation of rolling elements. The study also showed that under combined axial and radial loading conditions, the critical areas of stress concentrations for TRB were mainly regions where the race thickness was smallest.