Design of an Isolated Bidirectional DC-DC Converter with Built-in Filters for High Power Density

This article aims to realize an isolated dc–dc converter with high power density, high power efficiency, and low noise performance. Although a dual-active-half-bridge (DAHB) converter can achieve high efficiency, it requires input and output low-pass filters to suppress the operational ripple current and switching noise. Owing to the volume of the filters, a DAHB converter cannot be implemented with high power density. This article presents a design theory for a novel isolated bidirectional dc–dc converter with built-in filters. The proposed converter is derived from a DAHB converter and can eliminate the input and output filters via split windings and tank capacitors; the principle of elimination is based on $LC$ low-pass filter function and zero-ripple-current operation. As the number of transistors, capacitors, and magnetic cores of the proposed converter are equal to those of the DAHB converter, the application of the proposed converter allows volume reduction by eliminating the filter components at the input and output ports. Theoretical equations are derived to design a power flow control function and a filter function simultaneously. Finally, prototypes of a DAHB converter and the proposed converter are constructed for comparison. The results demonstrate that the input port noise of the proposed prototype is lower than that of the DAHB prototype by 10 dB (peak) over 1 MHz, and the proposed approach can achieve a significant improvement in efficiency.