Corrosion and repairs of ammonium carbamate decomposers

Stainless steel water piping, used to supply coolant for remote chemical separations equipment, developed several leaks during low flow conditions, the result of an extended interruption of operations. All the leaks occurred at welds in the bottom of the pipe, which was blanketed with silt deposits from unfiltered well water used for cooling. Ultrasonic, radiographic, and metallographic examinations of the leak sites revealed worm-hole pitting adjacent to the welds. Seepage at the penetrations was strongly acidic and corroded the external pipe surfaces. Analyses of the water and deposits suggested microbiologically influenced corrosion and fouling.