CFD Modeling of a Stirred Anaerobic Digestion Tank for Evaluating Energy Consumption through Mixing

The anaerobic digestion process is an effective means to eliminate the detrimental impacts of cattle manure discharge into the environment, i.e., biochemical contamination and substantial methane emissions, the latter leading to global warming. For proper operation of anaerobic digesters, an efficient mixing provides a relatively homogenous mixture of the feedstock within the tank. This study aims to investigate the mixing process and the total energy consumption needed for stirring by using an asymmetrical mixer. A further objective is to analyze the formation of stagnant volume and the velocity gradient in the digester in order to assure the mixing efficiency of the mixer type. The computational model is implemented as the finite volume method, and the rheological properties of the feedstock are considered. The results are validated by comparing the on-site power consumption of the mixer with the values obtained by the numerical torque. At various mixer speeds, the dead volume does not exceed 0.5% of the digester tank; however, with the increase of the mixer rotation speed, the energy consumption of the mixer increases drastically.