Numerical analyses of fluid dynamics of an atomization configuration

Computational fluid dynamic techniques were used to analyze the gas flow behavior of a typical atomization configuration. The calculated results are summarized as follows. The atomization gas flow at the atomizer's exit may be either subsonic at ambient pressure or sonic at an underexpanded condition, depending on the magnitude of the inlet gas pressure. When the atomization gas separates to become a free annular gas jet, a closed recirculating vortex region is formed between the liquid delivery tube and the annular jet's inner boundary. Upon entering the atomization chamber, an underexpanded sonic gas flow is further accelerated to supersonic velocity during expansion. This pressure adjustment establishes itself in repetitive expansion and compression waves. A certain protrusion of the liquid delivery tube is crucial to obtain a stable subatmospheric pressure region at its exit. The vortex flow under the liquid delivery tube tends to transport liquid metal to the high kinetic energy gas located outside the liquid delivery tube, thereby leading to an efficient atomization.