Transcrytalline structures and crystallization kinetics of Polyarylate/Nylon6 Islands-in-a-Sea conjugate fibers for high performance thermoplastic composite applications

We report the isothermal and non-isothermal crystallization kinetics and associated transcrystalline morphological features of polyarylate(PAR)/nylon6 islands-in-a-sea fibers, where 74 PAR islands serve as reinforcing fibers and nylon6 sea component acts as a semicrystalline matrix in final thermoplastic composites. The temperature-dependent polarized optical microscopic images obtained during a cooling process exhibit that the melt-crystallization is dominated by the interfacial crystallization of nylon6 on the surface of PAR fibers, leading to developing a transcrystalline structure. From the isothermal and non-isothermal melt-crystallization analyses of the islands-in-a sea fiber by using differential scanning calorimetry and the Avrami equation, the overall crystallization rates of the nylon6 sea component in the islands-in-a-sea fiber are found to be highly accelerated by the heterogeneous nucleating effect of the PAR island fibers. In addition, it is revealed that the isothermal and non-isothermal melt-crystallization kinetics of the nylon6 in the islands-in-a-sea fibers consists of two different mechanisms of the primary crystallization owing to the interfacial crystallization and the secondary crystallization due to the bulk crystallization.