Wear and corrosion resistant performance of thermal-sprayed Fe-based amorphous coatings: A review

Abstract Thermal sprayed Fe-based amorphous coatings exhibit excellent wear and corrosion resistance, and thus have been widely utilized for enhancing the performance of material surfaces. In this paper, important research progresses achieved in regards to deposition technologies and properties of thermal sprayed Fe-based amorphous coatings are reviewed. In particular, the dependence of wear and corrosion resistance of the coatings on processing parameters, e.g., kinetic energy, particle size, gas flow rate, and heat treatment temperature are summarized. Moreover, the utilization of reinforced phases and alloy elements for enhancing the wear and corrosion resistance of the coatings are presented. It is expected that future endeavors will be dedicated to the formation mechanism of amorphous phase and “processing parameter-microstructure-macroscopic property” relationship of Fe-based amorphous coatings.