Improved Catalytic Transfer Hydrogenation of Levulinate Esters with Alcohols over ZrO2 Catalyst

Levulinic acid (LA) and its esters (alkyl levulinates) are polyfunctional molecules that can be obtained from lignocellulosic biomass. Herein, the catalytic conversion of methyl and ethyl levulinates into γ-valerolactone (GVL) via catalytic transfer hydrogenation (CTH) by using methanol, ethanol, and 2-propanol as the H-donor/solvent, was investigated under both batch and gas-flow conditions. In particular, high-surface-area, tetragonal zirconia has proven to be a suitable catalyst for this reaction. Isopropanol was found to be the best H-donor under batch conditions, with ethyl levulinate providing the highest yield in GVL. However, long reaction times and high autogenic pressures are needed in order to work in the liquid-phase at high temperature with light alcohols. The reactions occurring under continuous gas-flow conditions, at atmospheric pressure and a relatively low contact time (1 s), were found to be much more efficient, also showing excellent GVL yields when EtOH was used as the reducing agent (GVL yield of around 70% under optimized conditions). The reaction has also been tested using a true bio-ethanol, derived from agricultural waste. These results represent the very first examples of the CTH of alkyl levulinates under continuous gas-flow conditions reported in the literature.