Fabrication of the pre-series wide aperture superconducting quadrupoles for the LHC insertions

Individually powered superconducting quadrupoles with a coil bore of 70 mm will be installed in the LHC insertions, in areas where increased geometrical acceptance and improved field quality are required. The quadrupoles feature a four-layer coil, designed on the basis of two graded 8.3 mm wide Rutherford-type NbTi cables. The magnets have a magnetic length of 3.4 m and a nominal gradient of 160 T/m at 4.5 K and 3610 A. A total of 26 quadrupoles are in production at ACCEL Instruments (Germany). In this report, we present the experience in fabrication of the pre-series magnets and the results of the initial qualification tests.